ALL YOU NEED IN MACHINING

ALL YOU NEED IN MACHINING

TPM-Trak Automated Wear Offset Correction & SPC Solution

Ensure Quality at Source.
Eliminate Operator Intervention.

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Contact us to get guidance from our sales team.

Manually entering tool wear offsets after the part measurement is

time-consuming and susceptible to operator error.

Mistakes calculating offsets or wrongly inputting data can result in scrapped parts or machine damage and downtime.

Why do you need TPM-Trak Automated Wear Offset Correction & SPC Solution?

TPM-Trak Automated Wear Offset Correction & SPC Solution from AmiT is designed to provide automatic wear offset corrections to CNC machines.


The workflow includes data collection from the electronic gauges, automatic calculation of wear offset value, using different algorithms based on SPC requirements, and correcting it in the machine.


Our Automated Wear Offset Correction Solution processes data from almost any digital air gauging device with data output, and automatically updates tool wear offsets in the CNC control.

No manual data entry needed!

 

WHAT DOES IT DO

Corrects

Wear Offset values automatically for critical dimension

Compares the actual measurement to

pre-defined limits and records data that is given out by the measuring gauges

Generates X Bar & R Charts

automatically and computes Process Capability values automatically

Automatic

generation of Histogram charts for better decision making

Digital air gauges are designed to give an output of a measured value.

 

Our wear offset solution includes a TCS_PLC with Human Machine Interface, which will be deployed to acquire measured value from the Gauge.

User-friendly screens are designed in TCS_PLC to define required dimensions and other master data.

Intelligent algorithms and workflows are built into TCS_PLC to analyze measured value and calculate the compensation value.

Correction outputs for each channel, for +ve & -ve, will be provided to give accurate feedback to CNC machines.

Our software agents are deployed on the CNC machine to identify and accept feedback from the Offset correction kit.

The kit will calculate compensation value for the next cycle and issue wear offset correction CNC machine.

This process requires no operator intervention!

 

HOW CAN YOU BENEFIT

SUPPORTED

DEVICES

 

Use any digital gauging device to provide dimensional measurements and our SPC software will calculate the necessary tooling adjustments.

  • Digital Air Gauges

  • Probes

  • Gauge Fixtures with LVDTs

Don’t see your measuring system?

We can customize a solution for your measuring systems as per your need.

Records data that is

given out by the

measuring gauges

Improve quality and reduce scrap and reduce machine downtime

Record gauge

measurement data

to get SPC

Notifies the operator

when a tool change

is needed

Interfaces directly

with the

CNC control

Compiles and reports historical tool wear measurement

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EXPLORE MORE

Download this brochure to read the complete features and benefits of the TPM-Trak Automated Wear Offset Correction & SPC Solution from AmiT, AceMicromatic Group.

 

ABOUT US

Ace Manufacturing Intelligence Technologies (AmiT) is India’s leader and a first mover in the industry 4.0 and smart manufacturing software market with installation across 15,000+ machines, assembly lines, and other production assets. AmiT helps drive significant manufacturing productivity and profits through a wide range of software-based productivity solutions.

 

AmiT is part of the prestigious AceMicromatic Group, India’s largest group and a global player in the machine tools market.

The group offers comprehensive solutions across machining applications offering CNC machines, Metal 3D printing services, accessories, essentials, training, application support, part prove-outs, productivity solutions and more to empower shop floors worldwide.

Email: salesmmt@acemicromatic.com
Contact:
+91 99720 92970  |  +91 80 4020 0555


Address:
Micromatic Machine Tools Pvt Ltd
#240/241, 11th Main, 3rd Phase,
Peenya Industrial Area,
Bangalore – 560 058

ENQUIRE NOW

Contact us to get guidance from our sales team.

Copyright © 2020 Ace Micromatic Group